TIP: Safety glasses should always be
worn when scoring and breaking glass to protect your eyes from possible
glass slivers. It is also important to use a bench brush and dust pan to
keep your work area clean and free of glass slivers. This will help
eliminate bad breaks and the possibility of picking up glass slivers
with your hands.
Determine which side of your glass is the front. The front is usually
the smoothest or shiniest side. Lay it on your cutting surface, front
side up. Place your pattern piece on the glass. If you are using
patterned or textured glass, refer to the directional lines that are
drawn on your pattern pieces. Holding the pattern in place, trace around
it with a felt-tip pen. Remove the pattern and mark the corresponding
piece number in the center of your glass piece. Another alternative is
to cut your pattern pieces from card stock or other heavy paper using
three bladed foil shears and apply directly to the glass with a glue
stick, and score against the edge of the paper pattern pieces.
Scoring your stained glass: Standing in a comfortable position, hold
the cutter like you would a pencil (if you are using a pencil grip
scorer) , if you have a pistol grip scorer, the hand position is like a
handshake, and keep the scorer perpendicular to the
glass. Starting at the edge of the glass closest to you, place your
cutter head on the glass approximately 1/8" or less away from the edge.
Apply light, even pressure to the cutter. Guide the head across the
surface of the glass on the inside edge of your traced line and off to
the other side of the glass. If you are using paper pattern piece, butt
the scorer against the paper, being careful not to score on the paper,
but on the glass. One even score is all it takes; don't
rescore over your line or move your cutter back and forth while scoring.
This will result in a bad breaking score and it will also chip the wheel
of your cutter.
The rule of thumb in cutting out glass pieces is to start with your
most difficult cut first and finish with your easiest cuts. Inside
curves are the hardest ones to score and break, followed by outside
curves and then straight lines. Imagine that you are a sculptor making a
masterpiece out of marble. In order to free your creation of the marble,
it is necessary to chip away a little at a time until your creation
emerges. This same principle applies to glass. The nature of glass is
that a score wants to travel in a straight line to the nearest edge in
order to relieve the inner pressure of the glass. So it's best to score
and break tricky curves a little at a time instead of all at once. Once
you have gained more experience and understand the limitations of the
glass, you will be able to score and break more severe curves.
Look at your score line. Are there small flakes of glass popping up
from the score line? If so, you are applying too much pressure on the
cutter. With your next score, lighten up a little bit. Are you unable to
see where your score line is? Not enough pressure is being applied, so
try again pushing down a little harder.
After scoring your glass, you will need to break it. There are
several different ways you can achieve this. You may use your hands,
running pliers, or breaker/grozer pliers. Always remember to break each
score line right away before making the next score. The fastest way to
wear our your cutting wheel is by scoring over other score lines.
Severe inside curves are impossible to break out with just one score.
Score along the pattern line, but don't break this score yet. To relieve
the inner tension of the glass make a shallow score near the edge of the
glass and parallel to the pattern line. Break it out using breaker/grozer
pliers. Repeat this process until you have worked your way to your first
score. If you have a bad break, retrace your pattern piece and try
again.
Breaking stained glass with your hands: Form fists while holding the
glass with your thumbs on top of the glass (score side up) holding it in
position and with the knuckles of both hands touching under the glass.
Position the end of the stained glass score so that it is centered between the
knuckles of both hands. Hold the glass firmly, apply even pressure with
your thumbs and break (bend) the score line away from the score. This is
a quick, snapping motion. You are rolling your knuckles together
beginning with your index fingers and ending with your little fingers
and snapping the stained glass apart. This is all done by twisting your wrists.
Breaking stained glass with running pliers: Hold the
stained glass with score
side up. Position the pliers at the beginning of the score and match up
the line on the top of the pliers with the score. Tighten the screw
until it touches the lower jaws of the pliers, then loosen the screw a
1/4 turn. Gently squeeze the running pliers to run the score. If the
score only runs part of the way, you can turn the stained glass and repeat the
process from the other end.
Breaking stained glass with breaker/grozers: Hold your stained
glass in the
hand that won't be holding the pliers. (If you are right handed, hold
the stained glass in your left hand or vice versa.) Form a fist with your thumb
on the top of the stained glass and your fist under it. Your knuckles should be
adjacent to the score line. Position the breaker/grozers (with the flat
jaw on top) directly across from your knuckles and parallel to the score
line. Hold the stained glass firmly and apply even pressure while snapping up
and away. This is the same motion used in breaking stained glass with your
hands.
If your score breaks unevenly, clean up the ragged edges with
breaker/grozer pliers. With the flat jaw facing up, grasp small pieces
with the pliers and snap them off. If the pieces are too small, hold the
pliers at a 90° angle to the edge of the stained glass and drag the serrated
jaw of the pliers across the edge. If you still have jagged edges on the
stained glass, you can use a stained glass grinder to shape and smooth these edges.